Custom Membrane Switches & Keypads

Flexible. Durable. Engineered.

StarTrek manufactures easy to complex membrane switch and membrane keypad assemblies using cutting-edge design and manufacturing processes, materials, and components. We'll also draw on our extensive experience designing and manufacturing membrane switches to ensure that your product has an interface that excels in ergonomic efficiency and longevity while also achieving the aesthetics you need to stand out from the crowd.

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What is a Membrane Switch?

A membrane switch is basically a printed electronic circuit that provides a human-machine interface that allows the user to connect to equipment, devices, or machines. A membrane switch is made of silver or graphite impregnation ink bonded to a flexible plastic substrate (the most common polyester), assembled with separate adhesive layers, and finished with a graphic overlay. is. Significant advantages in the design of a membrane switch include ease of cleaning, user-friendly, modern looks, environmental scale, low profile, and the ability to generate an attractive visual interface.

The Membrane switch is also known as a Membrane Keypad or Touch Switch. StarTrek offers insights and adds value for your project, from development to testing to production. Our brilliant designers and developers collaborate to fully comprehend the complexity of your needs, then create an intelligently engineered approach using CAD, CorelDraw, and other specialized software.

Structure of Membrane Switch

Membrane Switch Layers Brief Description :

1. Graphic Overlay :

It uses as the front of a membrane switch or front panel class="Membranepage" display, providing a human-machine interface. Graphic Overlays are designed to communicate with the product by the user. It is used to provide an interface between man and machine that clearly communicates function, key/window positions, key titles, corporate logo, and more relevant information, on the front of a membrane switch or front panel display.

2. Graphic Overlay Adhesive :

The main purpose of the Graphic Overlay Adhesive is to keep the Graphic Overlay and the Top Circuit Layer together. We must choose materials with various properties based on the needs of our customers.

3. Top Circuit Layer :

It is between the graphic overlay adhesive layer and the spacer layer.Silver ink or carbon-based inks and dielectric ink will be screen printed onto polyester to the top circuit layer.

4. Spacer Layer :

The upper and bottom circuit layers are separated by a spacer.The spacer layer serves as a venting layer for keys, as well as a housing for metal domes and LEDs. Its thickness determines the switch's tactile response.

5. Metal Domes :

The metal dome, as we are all aware, can provide tactile feedback. When pushing membrane switches, the Top circuit's contacts are deformed downward and come into contact with the bottom circuit's surfaces.

6. Bottom Circuit Layer :

Silver ink or carbon-based inks and dielectric ink will be screen printed onto polyester to bottom circuit layer. When it connects with the upper circuit layer or the dome switch owing to outside pressure, it forms a closed loop. The required switching effect is actuated by this closed-loop.

7. Rear Adhesive Layer :

This adhesive layer attaches the complete membrane switch package to the product enclosure, housing, or rigid support panel. StarTrek can recommend the best adhesive kind and thickness for bonding your membrane keypad to your equipment.

Advantages of Membrane Switches :

Low-key

Membrane switches have a lower profile than other electrical switches because they are made with printed circuits and a flexible substrate. Membrane switches are lightweight and simple to include into product designs.

Cleaning is simple.

Membrane switches are extremely simple to clean, requiring little more than the occasional dusting using a lint-free cloth. The same cannot be stated for mechanical switches.

Affordable

When compared to touchscreens and rubber keypads, durable membrane switches are more cost-effective.

Resistant to Water

Water and liquids will roll off the edge of a membrane switch rather than entering the switch's circuit due to its smooth surface. Membrane switches are not only easy to clean, but they are also resistant to water and other substances.

Simple Interface

The interface is straightforward and simple. With little or no modification, almost any circuitry can interface with a membrane switch.

Tactile Feedback

Membrane switches can be developed to provide tactile feedback.

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CONTACT INFORMATION

OFFICE ADDRESS

StarTrek Electronics
Survey No.208, Plot No.16, Satyam Industrial Area,
Ravki-360004, Dist. Rajkot, Gujarat, India.

WORKING HOURS

Thursday - Tuesday : 8:00 AM – 5:00 PM

Wednesday : Close

CONTACT NUMBER

+91 8128595325

+91 7435012401

EMAIL ADDRESS

raj@startrekelectronics.com

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