Custom Graphic Overlay

Functional. Stunning. Sustainable.

A product's quality control panel has the ability to make or break it. Also, the most cutting-edge technology becomes useless if the consumer finds it difficult to use. The graphic overlay is used in this situation. Graphic overlays can be used to visually enhance the product, guide user attention to key features, or act as a user interface. Graphic overlays are an essential printed layer that not only acts as a functional layer but also helps to advertise your business by branding the appearance of your product. StarTrek also has the printing and converting capabilities to produce graphic overlays that are Functional, Stunning, and Sustainable.

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What is a Graphic Overlay?

A printed graphics on thin-films called a graphic overlay, which is positioned above the internal electronics of a product. Your product's face is made up of Graphic Overlays. When you and your customers look at your product, it's the first thing you see. When a customer uses your product for the first time, the viewing surface is the first thing they communicate with. Seeing as they act as the product's front face and display the company's name or logo, Graphic Overlays are also known as faceplates or nameplates. Control Panel Overlays, HMI Interface Overlays, and Device Overlays are other names for Graphic Overlays.

It's possible that it'll be the first and most used component your user interacts with. We can produce a custom overlay that looks, feels, and operates to perfection, elevating the entire experience of your product, using top-of-the-line materials and our experience. Because of StarTrek's vast knowledge and experience in the production of graphic overlays, you can rest assured that your overlay will last as long as you want it to. StarTrek also has the printing and converting capabilities to produce graphic overlays that are Functional, Stunning, and Sustainable.

Where is the graphic overlay used?

Membrane Switches

A membrane switch typically has a graphical overlay. It uses as the front of a membrane switch or front panel display, providing a human-machine interface. Graphic Overlays are designed to communicate with the product by the user. It is used to provide an interface between man and machine that clearly communicates function, key/window positions, key titles, corporate logo, and more relevant information, on the front of a membrane switch or front panel display.The printed electronics inside the membrane keypad are protected by graphical overlays.

Brand Recognition

The first decision you make for your products is probably the most critical and basically consists of your company's name and logo, so don't compromise here. The graphic overlay is intended to add style to your product while still displaying your business's logo. Don't overlook the value of a well-designed graphic overlay. A well-designed and high-quality graphic overlay will help you stand out from the crowd. It says a lot about your product and business. We will assist you in producing high-quality overlays for your products.

Backlighting

With the help of graphical overlays Create visually appealing and strategically noticeable products. StarTrek will assist you in determining the best backlighting solution for your requirements.

Depending on the power requirements, sensitivity to the environment, the context in which the product is being used, whether the product is being used at night or during the day, and the sophistication of the graphic layout, there are a number of different ways to achieve the desired result.

Robustness

For your product graphical overlay can be used as a protection layer. It is crucial to choose the best materials for your product. The Materials that are used under harsh light should be hard-coated to increase scratch resistance or anti-blinding. The Material should be UV-Resistive if your product is used in direct sunlight.

It is possible to create a water-resistant graphical overlay. If you are used to protecting your product from water dust or contamination in agriculture or in other places. Graphic overlays will also prevent contamination from entering your product, such as dust, water, and other pollutants.

Instruments may be fluid-possessed in medical equipment which must be regularly washed. They must be able to tolerate the use of harsh chemical cleaners while remaining reliable. Lubricants, chemicals, and other solvents in the production environment must be resisted in an industrial application. The importance of durability and visibility cannot be overstated.

Graphic Overlays Can Be Modified to Your Individual Preferences.

Materials Options available for Performance and Appearance:

StarTrek specializes in screen-printed graphic overlays that can be customized to meet any project's needs. The correct selection of the graphic overlay material is essential to ensure your product's desired aesthetic qualities. Materials also play an important part in optimizing the finished product's longevity. Polystyrene, Polyvinyl chloride (PVC), Polycarbonate (PC), and Polyester (PETE or PET) are some of the materials used in graphic overlays. These materials are extremely resistant to a variety of environmental factors, including:

  • Scratch Resistance
  • Gas Resistance
  • Heat Resistant
  • Vibration and Shockproof
  • Abrasion Resistance
  • flame Tolerance
  • Moisture & Water Resistant
  • Chemical Corrosion
  • Dust & debris buildup
  • UV-Rays Resistant
  • Anti-bacterial/Sterilized

Polycarbonate (PC):

Polycarbonate is durable and transparent plastic. Polycarbonate is an excellent solution for graphical overlays with an appropriate cost. Polycarbonate is also available in a number of textures and finishes, including gloss and matte (various levels). The heat resistance of Polycarbonate is very high and can be combined with fire retardants when the product is heated. When it comes to impact resistance, polycarbonate is without a doubt the best material. The polycarbonate materials can withstand harsh climatic conditions and barely absorb humidity.

Polyester (PETE or PET):

Polyester is another common material for graphic overlays around the world. PET is actually very well known for its longevity. It's more robust and reliable than polycarbonate. Polyester is still in perfect working condition after 1 million actuation cycles. Polycarbonate, on the other hand, is beginning to display signs of wear after the same number of actuation cycles.

PET is also known for being superior to harsh environments. Even if exposed to many chemicals and solvents, it performs perfectly. These are the exact requirements of medical, industrial, and military applications. But overlaying polyester also takes much longer than PC and costs more.

Embossing Options Available for Style and Performance:

Embossing is a conversion technique that involves raising particular areas of the graphic overlay with special equipment. Embossing will greatly improve the appearance and functionality of your graphic overlay, making it more tactile and sensitive to the user. This can be very critical in many work settings, and it can also affect the best material to use for a specific graphic overlay. Pillow, dome, and rim embossing are the three most popular types. Hard-tooled embossing and print embossing are two methods for embossing graphic overlay. Print Embossing: Print emboss is an instrument less process that involves the printing of many inks passes to make shapes on a graphic overlay. Hard-tooled Embossing: Metal-based instruments are known as hard tools. In this process, hard tools used to make shapes on graphic overlays.

Selection of Adhesives Based on Performance Requirements:

Different surface materials have different bonding properties, knowing the requirements of your projects will help you choose the best adhesive. The best adhesive will be determined by factors such as environmental conditions, Surface energy, metal or plastic, smooth or textured, curved or flat, and whether there is a powder coating, which is typical on painted housings, are all factors to consider. To adhere the membrane switch to a substrate, a number of pressure-sensitive adhesives are available.

GRAPHIC OVERLAYS PROTOTYPING

We manufacture graphical overlays prototypes as well. We appreciate the need to start development quickly so we are working with you to model your graphic overlay and process iteration. From idea to production, we help to develop solutions by improving our products visually and functionally and providing creative solutions fuelled by our curiosity and the desire to meet our customer's specifications.

Once a month, we'll send you the latest electronics,printing, manufacturing, and complex product solutions news, trends, and other information. No solicitations will be made. Simply useful facts to make us all better.

CONTACT INFORMATION

OFFICE ADDRESS

StarTrek Electronics
Survey No.208, Plot No.16, Satyam Industrial Area,
Ravki-360004, Dist. Rajkot, Gujarat, India.

WORKING HOURS

Thursday - Tuesday : 8:00 AM – 5:00 PM

Wednesday : Close

CONTACT NUMBER

+91 8128595325

+91 7435012401

EMAIL ADDRESS

raj@startrekelectronics.com

Please use the form below to contact our office. Will respond as soon as possible.

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